PCB Production Line PCB Product Line Equipment Educational Equipment

ZP6121 PCB Production Line PCB Product Line Equipment Educational Equipment

1 PCB automatic tool change engraving and drilling machine

Functional requirements:

10-tool seat automatic tool change, automatic tool setting system with over-travel protection, saves manual operation, reduces misoperation, and improves work efficiency.

Supports the program transmission function of the Ethernet cable interface, which is convenient for users to input programs.

It has the engraving function of 1-4 knives in any combination, which can effectively improve the engraving efficiency and reduce the working time.

With high-resolution 3 million pixel video camera function.

Equipped with a ring-shaped high-brightness LED energy-saving lighting lamp, with optional colors of red, blue and white.

6.5.4.5 times objective lens magnification, 100 times digital magnification function.

Video camera function USB interface plug and play.

Video camera function center cross mark plus 10-level magnifying ring, which can be used for precise hole positioning and measurement.

With video camera function, the distance between any two points in the image is precisely measured, with an accuracy of up to 1um, which can effectively measure the actual data of hole size, line width and line distance.

Spindle motor: 300W water-cooled variable frequency motor; spindle speed: 0-60000rpm adjustable; stable and long life, ensuring that the motor does not get hot after working for more than 10 hours.

With emergency stop switch, the machine can be stopped urgently. And the machine comes with overload protection.

Parameter requirements

When it has control software to connect the engraving and drilling machine, it is convenient to understand the parameters and progress, etc. It is required that the operation program interface can display the design line in blue in real time during processing, the processing path in red, the hole is not processed, and the processing is in progress and processing is completed. Colors are displayed separately.

It is convenient to observe the progress during machine processing. The software is required to display the processing progress, parameter coordinates and other real-time display synchronously.

With vacuum adsorption interface, easy to upgrade

Automatic detection of flatness function.

Maximum processing area: 400×350mm;

Z-axis travel: 170mm;

Working speed: rated 60mm/s;

Drilling accuracy: ±0.01mm;

Drilling speed: 60-120 holes/min;

Tool magazine capacity: 10;

The software has the function of line isolation;

The software has the function of setting isolation width;

The software has the function of virtual processing demonstration;

The software has the function of hollowing out the local area;

The software has the function of resuming transmission from breakpoints;

The software has the function of fast engraving with 1-4 knife combination tools;

The software has the function of milling holes with specifications above 1.0;

The original manufacturer’s authorization letter is required

With automatic tool change, drilling, milling and engraving control software certificate, it is easy to upgrade.

 

2 Automatic circuit board polishing machine

Uses: Polishing of metal and non-metal surfaces such as copper clad laminates, aluminum sheets, stainless steel sheets, PVC material sheets, etc.

Function: brushing and spraying water, cots absorb water, and have transmission function.

Brush plate width: 60cm, brush plate thickness: 0.5mm~6mm.

 

3 PCB copper sinking machine

Application: Electroless copper immersion for double-sided circuit boards

ARM+touch screen control, 6-inch large screen true color LCD display

6 main process tanks, in line with standard degreasing – roughening – pre-dipping – activation – acceleration – copper sinking process

Working area: 400*300mm

Process time: 1-999S adjustable setting

Temperature control: platinum resistance + precision temperature transmitter

Heating tube: 800W titanium heating tube*3

With cover opening protection function, liquid level control protection

 

4 High-speed commutation pulse hole metallization equipment

High-speed forward and reverse commutation pulse electroplating power supply must be used to provide uniform and high-quality coating quality.

 Output current: forward 0-20A, reverse 0-20A can be adjusted arbitrarily.

Pulse width: forward and reverse 1MS-999MS can adjust the pulse width arbitrarily, the interval width can also adjust the width arbitrarily, the forward 0-100%, the reverse pulse width 0-100% can be adjusted separately

4, screen display: 6-inch large-screen color LCD display all working parameters, and real-time display of waveforms and transformation graphics. Time setting: working time preset function, remaining time display and automatic power off alarm prompt when the time is up, etc.

Environmentally friendly black hole process application, no pollution can be directly discharged.

Cathode swing technology to prevent concentration gradient and increase the fluidity of the solution in the hole.

Four-slot structure, with pickling, soaking conductive adhesive, activation, electroplating functions.

The use of transparent flip function, easy to observe and save.

Maximum board surface: 400×400mm. 5 pieces can be electroplated at the same time

Minimum aperture: 0.3mm

Maximum aspect ratio: 5:1

Output frequency: 0-2kHz adjustable (can be converted into DC power supply)

All ABS engineering plastic body and inner groove, anti-corrosion, shock-resistant and high-temperature resistance, beautiful and generous craftsmanship.

Circuit protection: including short circuit, open circuit, etc. and provide alarm signal

 

5 Screen printing machine

1. This equipment is a manual printing machine suitable for medium and small batch PCB production lines. Solder paste or other pastes are precisely printed onto the pads of the circuit board using a screen/metal stencil as a printing stencil.

Effective screen printing area 700mm×600mm

2. Adjustment accuracy 0.05mm
3. Printing method Manual printing
4. The maximum adjustable distance in the X direction of the frame: 20 (mm)

The maximum adjustable distance in the Y direction of the worktable: 80 (mm)

Frame Q direction adjustment range: ±8

The adjustable distance between the frame and the table is 0～10(mm)

Dimensions: 800mm×1000mm×900mm

 

6 Dryer

1. Fan forced convection and natural convection, suitable for different experimental requirements
2. Application: drying screen printing screen and printing ink
3. Performance: the baking temperature can be set and displayed, and it has the function of temperature self-adjustment
4. Temperature range: R.T～300℃
5. Temperature fluctuation: ±0.5℃
6. Maximum temperature arrival time: 20min
7. Temperature deviation: ±3℃
8. Temperature display method: LED digital display of measured and set temperature
9. Temperature sensor: industrial platinum resistance (PT100)
10. Shell material: anti-rust treatment cold-rolled steel plate electrostatic spray
11. Inner shell material: galvanized sheet
12. Inner door: high temperature resistant tempered glass
13. Insulation material: superfine glass fiber
14. Door seal: Environmentally friendly silicone rubber strip
15. Heater: Nickel-chromium electric heater
16. Inner box size D1000mm×W800mm×H1000mm
17. Power: 4.6kw

Power supply: AV 220V 50Hz

 

7 Exposure machine

1. 3KW iodine gallium UV lamp,
2. It is convenient to fix the PCB board.
3. Working area: 900MMx900MM
4. Digital counter
5. Counting range: 0-999 seconds automatic reset
6. Re-exposure and separation can be selected to expose up and down.
7. With vacuum adsorption functio

 

8 CNC laminating machine

dopt liquid crystal display, energy-saving type, temperature and speed can be preset, heating roller is made of high-quality silicon material to prevent wrinkles and scratches, used for thermal film and pressure-sensitive film lamination for digital inkjet printing, moisture-proof after lamination , waterproof, fade-resistant, anti-alteration, increase brightness,

technical parameter:

1. Power supply: AC110-220/50-60Hz
2. Power: 2000W
3. Preheating time: 5min
4. Working speed: 0.1-6mm /min
5. Maximum lamination width: 65cm
6. Maximum film thickness: 0.1-4.6Cm
7. Pressure: 0-7kg/c㎡
8. Contains:
9. AM Teaching Wall Chart AM-GT
10. Size: 1200×800mm, color printing
11. Plastic frame trim, the content introduces the dry film technology and production process of circuit boards
12. AM Teaching Software
13. 1 CD-ROM for teaching, introducing teaching resources of photosensitive dry film lamination process

14.AM supporting consumables

15. Circuit board degreasing fluid
16. Photosensitive PCB dry film

Single/double-sided copper clad laminates each 5 square meters

 

9 Automatic developing machine

1. The electrified control panel is adopted, which is easy to operate, concise and has high safety performance.
2. It is necessary to adopt a double filter system, the spray pump contains a filter device, and a special filter device is added, which can strictly prevent impurities in the etching solution from clogging the nozzle;
3. It is necessary to use a special and smart acid and alkali resistant transmission device, and the roller shaft and nozzle are fully assembled, which is extremely convenient for disassembly and maintenance;
4. The effective etching area is 600mm wide and the length is unlimited;
5. Etching method: horizontal moving high pressure spray; development speed ≤ 90 seconds;
6. Machining accuracy: 0,025MM
7. Voltage: 380V, power 5KW
8. Size: 4500x1200x1200
9. Weight: about 300 kg
10. With drying and washing

 

10 Fully automatic etching machine

1.The electrified control panel is adopted, which is easy to operate, concise and has high safety performance.

2. It is necessary to adopt a double filter system, the spray pump contains a filter device, and a special filter device is added, which can strictly prevent impurities in the etching solution from clogging the nozzle;
3. It is necessary to use a special and smart acid and alkali resistant transmission device, and the roller shaft and nozzle are fully assembled, which is extremely convenient for disassembly and maintenance;
4. The effective etching area is 600mm wide and the length is unlimited;
5. Etching method: horizontal moving high pressure spray; etching speed ≤ 60 seconds;
6. Machining accuracy: 0,025MM
7. Voltage: 380V, power 5KW
8. Size: 4500x1200x1200
9. Weight: about 300 kg
10. With drying and washing

 

11 Automatic stripper

1. The electrified control panel is adopted, which is easy to operate, concise and has high safety performance.
2. It is necessary to adopt a double filter system, the spray pump contains a filter device, and a special filter device is added, which can strictly prevent impurities in the etching solution from clogging the nozzle;
3. It is necessary to use a special and smart acid and alkali resistant transmission device, and the roller shaft and nozzle are fully assembled, which is extremely convenient for disassembly and maintenance;
4. The effective etching area is 600mm wide and the length is unlimited;
5. Etching method: horizontal moving high pressure spray; etching speed ≤ 200 seconds;
6. Machining accuracy: 0,025MM
7. Voltage: 380V, power 5KW
8. Weight: about 300 kg
9. With drying and washing

 

12 Plating lead and tin machine

Product introduction:

1. Use: Double-sided through-hole protection for non-metallic material holes such as double-sided and multi-layer circuit boards.
2. All ABS engineering plastic body and inner groove, anti-corrosion, shock-resistant and high-temperature resistance, beautiful and generous craftsmanship
3. There are two independent tanks for lead tin plating and lead tin removal

3.★ Cathode swing technology prevents concentration gradient and increases the fluidity of the solution in the hole. Swing times: 3-5 times/min

Performance:

4.★Maximum board surface: 400×400mm, more than 5 pieces of electroplating at the same time.

5. Minimum aperture: 0.6mm
6. Maximum aspect ratio: 3:1
7. Output voltage: 0-15V, continuously adjustable
8. Output current: 0-20A, continuously adjustable
9. Appearance size: 420×430×420.

Cathode swing technology prevents concentration gradients and increases the fluidity of the solution in the pores.

 

13 light table

1. For film alignment before circuit board exposure;
2. Table body material: PVC overall production;
3. It belongs to the yellow light system, which ensures the effective and safe operation of the alignment of the negative of the circuit board; it has the function of eye protection;
4. Alignment area: 800×800mm;
5. Power supply: AC220V/50W; 8 lamps.